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Finding the Minimum Reflux Ratio Using the Underwood Equations

feed quality
0
relative volatilities
α
12
2.25
α
32
0.21
Consider a distillation column with a partial reboiler and a total condenser. This column is used to separate three hypothetical components
A
1
,
A
2
, and
A
3
with relative volatilities
α
12
and
α
32
(i.e., the reference component is
A
2
) to be determined by the user. The calculation assumes that the reference component is the intermediate-boiling component,
A
2
, and that the lightest and heaviest components are
A
1
and
A
3
, respectively. The feed to the column has a thermal quality,
q
, also determined by the user. The feed composition is 40 mole%
A
1
, 30 mole%
A
2
, and 30 mole%
A
3
. The fractional recoveries in the distillate of components
A
1
and
A
2
are 98% and 95%, respectively. The fractional recovery in the bottom of component
A
3
is 95%. The distillate rate,
D
, can be computed from the equations
D=
N
c
i=1
D
x
i,dist
and
D
x
i,dist
=
dist
FR
i
F
z
i
for
i=1,2,3
, where
FR
stands for fractional recovery. One can use as a basis a feed flow rate equal to 100 kmol/hr. In such a case, the distillate rate
D=69.92
kmol/hr. The Demonstration applies the Underwood equations [1] in order to determine the minimum reflux ratio,
R
min
.
The first and second Underwood equations are:
F(1-q)=
N
c
i=1
α
i
F
z
i
α
i
-ϕ
,
V
min
=
N
c
i=1
α
i
D
x
i,dist
α
i
-ϕ
.
The relevant root (between
α
32
and 1) of the first Underwood equation is shown by the blue dot in the figure. The red curve is a plot of the function
f(ϕ)=
N
c
i=1
α
i
z
i
α
i
-ϕ
-(1-q)
.
Finally, the green region indicates where the appropriate root,
ϕ
, of the first Underwood equation is expected.
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